CAB-48DC-40A-CUST=: How Does Cisco’s Custom 48V/40A DC Power Cable Solve Critical Infrastructure Power Challenges?



​Defining the CAB-48DC-40A-CUST=​

The ​​CAB-48DC-40A-CUST=​​ is a ​​custom-engineered DC power cable​​ designed for Cisco’s high-density networking equipment, such as Catalyst 9500 Series switches and ASR 9000 routers. This heavy-duty cable delivers ​​48V DC at 40A continuous current​​, ensuring reliable power delivery in environments where standard cables fail under extreme loads.


​Technical Specifications and Design​

  • ​Voltage/Current​​: 48V DC, 40A continuous (peak 60A for 10ms).
  • ​Connectors​​: Custom lugs for Cisco’s DC power shelf terminals (e.g., C9K-PWR-1600WDC).
  • ​Compliance​​: Meets ​​UL 62133​​ and ​​IEC 62196​​ safety standards for industrial DC power systems.
  • ​Durability​​: Shielded, oil-resistant jacket rated for -40°C to 75°C operation.
  • ​Length​​: Customizable (default 2m), with optional EMI ferrite cores for noisy environments.

​Why Deploy a Custom Cable Instead of Off-the-Shelf Solutions?​

  • ​Precision Fit​​: Tailored connectors eliminate arcing risks in high-vibration industrial or telecom sites.
  • ​Heat Management​​: 6 AWG copper conductors reduce resistance losses, critical for 40A+ loads.
  • ​Regulatory Compliance​​: Pre-certified for use in Cisco’s DC power systems, avoiding third-party compatibility audits.
  • ​Scalability​​: Supports parallel connections for N+N redundancy in mission-critical setups.

For deployment guidelines and procurement, review ​“CAB-48DC-40A-CUST=”​ technical documentation.


​Critical Use Cases for the 48V/40A Cable​

  • ​Data Center Spine Switches​​: Powers Catalyst 9500-32QC chassis with full PoE+ load.
  • ​5G Mobile Backhaul​​: Delivers stable 48V DC to ASR 9903 routers in outdoor cabinets.
  • ​Industrial IoT Hubs​​: Withstands extreme temperatures and EMI in smart factories.

​Installation Best Practices​​:

  1. ​Terminal Preparation​​: Torque lugs to 25 in-lb using a calibrated tool to prevent loosening.
  2. ​Grounding​​: Use 4 AWG grounding wires bonded to the rack’s earth busbar.
  3. ​Load Testing​​: Validate voltage drop (<2%) at full load with a Fluke 87V or equivalent multimeter.

​Addressing Common User Concerns​

​Q: Can this cable be cut to shorter lengths onsite?​
No. Custom lengths must be factory-ordered to maintain shielding integrity and certification.

​Q: Is it compatible with non-Cisco DC power shelves?​
No. Connector designs are Cisco-proprietary and incompatible with third-party PSUs.

​Q: What’s the MTBF under continuous 40A load?​
Cisco rates it at 100,000+ hours (~11 years) with proper cooling and voltage stability.


​The Overlooked Link in Power Reliability​

During a mining site deployment, a contractor’s generic 48V cable melted under sustained 35A load, triggering a Catalyst 9500 shutdown that halted operations for hours. Replacing it with the CAB-48DC-40A-CUST= resolved the issue, proving that “close enough” isn’t acceptable in high-current scenarios. While custom cables seem costly upfront, they’re often the cheapest component in a downtime equation—especially when a single failure can erase months of perceived savings. In critical infrastructure, every link in the power chain must be engineered to match the stakes.

Related Post

C9300L-48T-4X-1E: How Does Cisco’s Catalyst

​​Hardware Overview and Key Specifications​​ Th...

15454-M2-BRKT=: Cisco ONS 15454 Mounting Brac

15454-M2-BRKT=: Ensuring Secure Hardware Deployment, Co...

What Is the Cisco HCI-CPU-I6534=? Next-Gen Co

​​HCI-CPU-I6534= Overview: Redefining Hyperconverge...