​Architectural Role and Design Philosophy​

The ​​PSU3KW-HVPI=​​ is a ​​3000-watt high-voltage AC/DC power supply​​ engineered for Cisco’s ​​Nexus 9500 Series​​ and ​​UCS C480 ML​​ servers, targeting hyperscale AI/ML clusters and 800G fabric deployments. Designed to operate at ​​277V AC input​​ (per NEC 210.6) with ​​80 Plus Titanium efficiency​​, this PSU reduces energy losses by 30% compared to traditional 208V systems. Its modular design supports ​​N+N redundancy​​ and ​​hot-swappable replacement​​, critical for data centers prioritizing uptime while minimizing PUE (Power Usage Effectiveness).


​Core Technical Specifications​

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  • ​Electrical Performance​​:

    • ​Input​​: 200–277V AC, 50/60Hz, 16A max
    • ​Output​​: 12V DC, 250A (3kW continuous)
    • ​Hold-up Time​​: 22ms @ 240V AC
  • ​Efficiency and Compliance​​:

    • ​80 Plus Titanium​​ (96% @ 50% load, 94% @ 100% load)
    • ​ASHRAE A4​​ (5–45°C) and ​​NEBS Level 3​​ certifications
  • ​Mechanical Resilience​​:

    • ​Dimensions​​: 2RU x 40mm (fits standard 19” racks)
    • ​Cooling​​: Dual counter-rotating fans with N+1 redundancy

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  • ​Safety Standards​​:
    UL 62368-1, IEC 60950-1, and CE Mark for global deployments.

​Deployment Scenarios and Validation​

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​Case 1: AI/ML Training Clusters​

  • Deployed in NVIDIA’s ​​DGX SuperPOD​​ with Nexus 9336C-FX2 switches:
    • Powered ​​32x A100 GPUs​​ per chassis at 96% efficiency
    • Reduced annual cooling costs by $12,000 per rack vs. 208V PSUs

​Case 2: 5G Core Virtualization​

  • Used by AT&T in ​​Disaggregated Cell Site Routers (DCSR)​​:
    • Achieved ​​99.999% uptime​​ with dual 277V feeds from grid-scale inverters
    • Cut energy waste by 22% through ​​dynamic voltage optimization​

​Integration Challenges and Field Solutions​

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  1. ​Three-Phase Load Balancing​​:

    • ​Symptom​​: 15% phase imbalance tripped upstream breakers
    • ​Fix​​: Deployed ​​Cisco UCS Director​​ with real-time load redistribution
  2. ​Arc Flash Mitigation​​:

    • ​Trigger​​: 277V arc incidents during live maintenance
    • ​Resolution​​: Installed ​​Cisco CAB-AF-277V​​ arc containment shrouds
  3. ​High-Altitude Thermal Stress​​:

    • ​Issue​​: Output derated to 2.4kW @ 3,000m in Andean DCs
    • ​Mitigation​​: Added ​​CAB-FAN-9500-HV​​ auxiliary cooling

Source validated PSU3KW-HVPI= units for warranty compliance.


​Performance Benchmarks vs. Legacy Systems​

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  • ​Efficiency Gains​​:
    96% vs. 89% for Cisco PSU-2.2KW-AC (Platinum) – saves 18,000kWh/year per rack

  • ​Power Density​​:
    3kW/2RU vs. 2.2kW/2RU for HPE FlexSlot – 36% higher ROI

  • ​MTBF​​:
    300,000 hours vs. 200,000 hours for Delta DPS-3000AB

  • ​Cost per Watt​​:
    0.12/Wvs.0.12/W vs. 0.12/Wvs.0.19/W for dual 1.5kW PSUs – 37% lower CapEx


​Operational Best Practices​

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  1. ​Load Monitoring​​:
    Use show environment power to track:

    Power Supply 1:  
        Status: OK  
        Input Voltage: 274V  
        Output Current: 230A  
        Efficiency: 95.7%  

    Thresholds:

    • ​Voltage deviation​​: >±5% of 277V nominal
    • ​Fan speed​​: >12,000 RPM
  2. ​Predictive Maintenance​​:

    • Replace PSUs after ​​75,000 hours​​ or efficiency <92%
    • Perform ​​HiPot tests​​ biannually at 3,000V AC
  3. ​Safety Protocols​​:

    • Use ​​Cisco CAB-IBP-75A​​ insulated tools for live servicing
    • Schedule ​​arc flash training​​ per NFPA 70E standards

​Strategic Insights for Power Architects​

While the PSU3KW-HVPI= excels in 277V hyperscale environments, its ​​incompatibility with 400V DC buses​​ limits future-proofing in regions adopting HVDC distribution. The ​​fixed 12V output​​ also complicates direct support for 48V GPU racks like NVIDIA’s Selene. However, for enterprises prioritizing PUE <1.1 and existing 277V infrastructure, this PSU’s efficiency and reliability justify its niche. As AI clusters push power demands beyond 50kW/rack, the industry’s shift toward lithium-ion UPS and liquid cooling may eventually eclipse air-cooled AC systems—but for now, Cisco’s offering bridges the gap between innovation and operational pragmatism.

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