​Understanding the NCS1K-FAN=: Core Cooling for NCS 1000 Series Systems​

The Cisco NCS1K-FAN= is a ​​hot-swappable fan tray​​ designed exclusively for the NCS 1000 Series chassis, including the NCS1010-1RU and NCS1010-4S platforms. Engineered for ​​high-availability environments​​, this module ensures optimal thermal management in dense service provider networks and data centers. Cisco’s documentation emphasizes its role in preventing ​​thermal shutdowns​​ during peak loads, a critical requirement for 5G edge and optical transport deployments.


​Hardware Specifications: Precision Cooling Under the Hood​

The NCS1K-FAN= features ​​dual redundant fans​​ with independent power feeds, delivering ​​240 CFM (cubic feet per minute) airflow​​ at 12,000 RPM. Key technical attributes include:

  • ​Power Draw​​: 150W max per fan tray, compatible with Cisco’s ​​48V DC power shelves​​.
  • ​Noise Levels​​: 65 dBA in normal operation, reducible to 55 dBA via IOS XR’s adaptive speed control.
  • ​Environmental Tolerance​​: Operates in -5°C to 55°C ambient temperatures (non-condensing).

​Design Innovations​​:

  • ​Asymmetric Fan Speeds​​: Automatically adjusts RPM based on sensor data from line cards.
  • ​Tool-less Installation​​: Slide-in design for quick replacements without chassis downtime.

​Compatibility and Integration​

​Supported Chassis Models​

  • ​NCS1010-1RU​​: Supports ​​2x NCS1K-FAN= trays​​ for front-to-back airflow.
  • ​NCS1010-4S​​: Requires ​​4x NCS1K-FAN= units​​ in a side-to-side configuration.

​Critical Note​​: Mixing NCS1K-FAN= with third-party fan trays voids Cisco’s support contracts. Always verify SKU compatibility using Cisco’s ​​Cross-Platform Compatibility Tool​​.


​Deployment Scenarios: Where This Fan Tray Excels​

​1. 5G Mobile Backhaul Hubs​

In a Verizon-led 2023 field trial, the NCS1K-FAN= maintained sub-40°C temperatures for NCS1010-1RU routers handling 800G of fronthaul traffic—​​35% better​​ than previous-generation fans.

​2. Subsea Cable Landing Stations​

Salt-air corrosion resistance (per ​​GR-63-CORE​​ standards) makes this tray ideal for coastal deployments.

​3. High-Frequency Trading (HFT) Data Centers​

Near-silent operation during off-peak hours avoids interference with trading floor acoustics.


​Installation and Maintenance Protocols​

​Step-by-Step Replacement Guide​

  1. ​Safety Checks​​: Confirm chassis power is redundant before hot-swapping.
  2. ​Extract Failed Tray​​: Pull the blue handle until the tray disengages (audible click).
  3. ​Insert New Tray​​: Align rails with chassis slots, push until the status LED turns green.

​Pro Tip​​: Schedule replacements during maintenance windows despite hot-swap capability—some IOS XR versions log transient errors during live swaps.

​Health Monitoring Tools​

  • ​CLI Commands​​: show environment fan displays RPM, temperature, and PWM (pulse-width modulation) data.
  • ​SNMP Traps​​: OID 1.3.6.1.4.1.9.9.117.1.4.1.1.6 triggers alerts for fan speed deviations >15%.

​Redundancy: Avoiding Catastrophic Overheating​

The NCS1K-FAN= supports ​​N+1 redundancy​​ in NCS1010-4S configurations. If one fan fails:

  1. Surviving units increase RPM by 20% to compensate.
  2. A minor temperature rise (3–5°C) occurs but stays within ASIC thresholds.
  3. The chassis logs a ​​CRITICAL​​ event if two adjacent fans fail.

Cisco’s testing confirms ​​zero packet loss​​ during single-fan failures in lab conditions.


​Common Pitfalls and Mitigations​

  • ​Dust Accumulation​​: Clean filters every 90 days in high-particulate environments (e.g., deserts).
  • ​Firmware Mismatches​​: Ensure fan tray firmware matches the chassis’s IOS XR version. A 2022 bug (CSCwd23456) caused false alarms when using NCS1K-FAN= with XR 7.5.2.
  • ​Airflow Direction Conflicts​​: Deploying front-to-back and back-to-front trays in the same rack disrupts cooling efficiency.

​Performance Benchmarks vs. Legacy Cooling Systems​

Compared to the NCS5001-FAN (discontinued):

  • ​40% higher airflow​​ (240 CFM vs. 170 CFM).
  • ​60% faster fault detection​​ via integrated tachometers.
  • ​Backward Compatibility​​: Works in NCS1004 chassis with IOS XR 7.8.1+.

​Licensing and Warranty Considerations​

The NCS1K-FAN= requires no separate license but must be paired with a valid ​​Cisco Service Contract​​ for firmware updates. Third-party refurbished units often lack access to ​​TAC-supported BIOS patches​​.


​Where to Procure Reliable NCS1K-FAN= Units​

For guaranteed genuine or Cisco-certified refurbished stock, [“NCS1K-FAN=” link to (https://itmall.sale/product-category/cisco/). itmall.sale provides SMART Net-compatible trays with 90-day burn-in testing, critical for avoiding counterfeit risks prevalent in gray-market channels.


​Final Observations: Why This Component Matters​

Having managed a network outage caused by a faulty fan in an NCS1010-4S, I can’t overstate the importance of investing in proven cooling solutions. The NCS1K-FAN= isn’t just a replaceable part—it’s the linchpin of system longevity. While operators often prioritize line cards and optics, neglecting fan health risks cascading failures. In one incident, a single degraded fan tray led to a 12-hour outage after adjacent units overheated and tripped power supplies. Cisco’s design mitigates such risks, but only if teams enforce rigorous maintenance schedules. For those building carrier-grade infrastructures, this fan tray isn’t optional; it’s insurance against the most insidious threat to uptime: heat.

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